Integrated Machining Polycarbonate Solution

Best Machining Custom Polycarbonate Service Provider

Since 2003, UVPLASTIC has been involved in Machining Polycarbonate. With more than 17 years of experience and continuous investment in production equipment, we have grown to be the leading supplier of custom polycarbonate products in China. Today, we understand and provide the integrated machining method for your need for custom polycarbonate.

From Basic Polycarbonate Sheet To Finial Custom Polycarbonate

With the business growing, we built our own factory in 2007, and manufacture high-quality polycarbonate sheets by using raw materials from Sabic, Covestro/Bayer, MITSUBISHI, and TEIJIN. Therefore, we offer a competitive price and excellent leading time. By controlling the quality of the polycarbonate sheet, we provide high-quality custom polycarbonate to global clients.

Designing Custom Polycarbonate And building the fast prototype

With the help of CAD, Solidworks, UG, CATIA, and CAM, our engineer designs the custom polycarbonate according to clients’ requirements, and always finds out the right solution with the highest cost-efficiency. Today, we are so honored to cooperate with more than 600 clients from more than 56 countries all over the world, they are active in architecture, medical industry, aircraft, packaging industry, automobile industry, tourism industry, sign&display, electric industry, decoration industry, etc.

Integrated Machining Polycarbonate Solutions

With more than 17 years of experience in the polycarbonate field, we have a better understanding of machining polycarbonate from designing to custom polycarbonate by the most cost-efficient machining solutions. Here are some machining methods for custom polycarbonate products.

With the help of CAD/CAM, Solidworks, CATIA, and UG, the engineers build 2D and 3D models on the computer at the beginning stage.

It helps engineers to find the most cost-efficient fabrication solution of custom polycarbonate for your coming project.

​UVPLASTIC offers different cutting solutions with high precision for not only polycarbonate sheet with 20mm thickness and polycarbonate film with 0.125mm thickness, but also a supersize polycarbonate panel.​

Cutting Methods

  • Saw cutting;
  • Laser Cutting;
  • CNC Cutting;
  • Die-cutting;
  • Engraving;
  • Routing;

Cutting Capabilities

ItemsMetric systemBritish system
Min. Thickness0.02mm0.001 inch
Max. Thickness25mm1 inch
Max. Length5m196 inches
Max. Width2.5m83 inches
Tolerance±0.05mm±0.002 inches

UVPLASTIC provides the best bending polycarbonate solution with high precision, including cold bending, heat-bending, and V-groove Bending, just tell us the requirement of polycarbonate bending, our engineer will choose the right bending method;

UVPLASTIC offers the perfect edge finishing solution for custom polycarbonate, which makes polycarbonate parts with safety and a great appearance including bevel edge, bullnose edge, round edge.

The thermoforming solution includes vacuum forming, compression molding, oven forming, it is the best solution for custom polycarbonate parts with small/middle quantities, for example, riot shield, clear kayak, bubble tent, polycarbonate tray, lampshade, polycarbonate suitcase, etc.

This method is to laminate two materials as one sheet/film, for example, PMMA/PC and ABS/PC. In this case, PMMA/PC offers both superiorities of polycarbonate and PMMA.

By CNC machining, 3D Printing, Vacuum Casting, UVPLASTIC can provide rapid prototyping service and production in small quantities. In this case, we can spend little money and time on prototypes.

It is also the best solution to manufacture custom polycarbonate parts as middle prototypes, like 200 pieces.

UVPLASTIC provides a coating layer on the surface of solid polycarbonate sheet for the specific function and longer lifespan, including:

  • UV Coating Layer offers a longer lifespan under the strong ultraviolet ray;
  • Anti-fog Coating Layer provides optimum clarity under high humidity conditions, even water for visual products including helmet visor, snowmobile helmets, medical eye and face shield, goggle lens;
  • The abrasion-resistant coating offers custom polycarbonate with hard surfaces, the hardness is up to 1H ;
  • Anti-static coating, someone also calls it as an electrostatic-sensitive coating (ESD);
  • Nonglare Coating;
  • Flame Retardant Function;

UVPLASTIC has Five-Axis precise CNC machines and provides custom polycarbonate parts with a tight tolerance for industry applications, for example, the automation industry, semiconductor, medical industry, electric industry, aircraft industry, etc.

UVPLASTIC offers excellent surface finishing solutions for eye-catching appearance, longer lifespan, such as buffing polishing, mechanical polishing, sanding surface, etc.

Polycarbonate injection molding solution is the best solution for the small size of custom polycarbonate parts with big quantity. It offers high precision, complicated shape, great appearance. UVPLASTIC can offer you from designing injection mold to final custom polycarbonate parts.

UVPLASTIC offers excellent polycarbonate printing services including silkscreen printing, digital printing, and ink printing.

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Frequently Asked Questions

UVPLASTIC provides great service of machining polycarbonate with high precision, the Min. Tolerance is ±0.01mm.

It depends on processing methods, please see the following list:

Cutting polycarbonate

  • Max. Length is 5m;
  • Max. Width is 2.5m;

Bending polycarbonate

  • Max. Length is 7.8m;

CNC Polycarbonate

  • Max. Size is 60×60 cm;

Yes, UVPLASTIC provides the integrated machining solution for polycarbonate film, including cutting, thermal forming, vacuum forming, drilling, polishing, bending, anti-fog coating, hard coating, etc.

Yes, UVPLASTIC has more than 20 engineers, they have more than 10 years of experience in the custom polycarbonate field and can design it according to clients’ requirements. Meantime, they can find the best fabrication solution.

Normally, we will get a rapid prototype for automotive light by CNC machining, Vacuum Casting, and 3D printing, etc.

Yes. UVPLASTIC has manufactured many custom polycarbonate parts for automation equipment, for example, inspection window, protective shield, polycarbonate flange, polycarbonate tray, etc.

It is hard to have excellent tolerance when bending flat polycarbonate sheets, normally, the tolerance will be ±0.5mm for cold bend, but our engineer found a solution for this potential risk.

Solution One: we will manufacture the important sizes by using a five-axis CNC machine after bending processing;

Solution Two: Designing flexible mounting dimensions, for example, we will change circular holes to ring-shaped holes;

Solution Three: We will bend a polycarbonate part with a bigger size, then cut it to the right size.

Anyway, our engineer can find the right solution to meet your requirement in size.

Yes, the sample cost is more expensive than the cost in bulk order. Because we need to manufacture a new polycarbonate sheet for the sample only. Sometimes, we will use any material for it. Therefore, the sample cost is more expensive than the cost in bulk order.

For sample order, the following is our proposal:

  • Firstly, there are clear PE films on two sides of polycarbonate parts, we will keep it, which can protect it from scratch;
  • Secondly, we will wrap one more clear PE film and PE foam with 1.5mm to protect samples from colliding;
  • Thirdly, we will package all samples together and use the white foam panel with 15mm thickness, which can protect them from impact when delivering;
  • Fifthly, we will put all things into a carton, and use packing string;
  • Finally, we will use a clear PE film to close the carton, it will avoid water and humidity.

For bulk orders, we will choose the custom package according to quantity.

Yes. UVPLASTIC has a subsidiary-UVACRYLIC, which is a leading supplier of machining acrylic service.

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